What is BOPP Film?

1. What is BOPP Film?

BOPP (Biaxially Oriented Polypropylene) is a type of plastic film stretched in two directions (machine direction and transverse direction) to form a stable molecular structure, enhancing mechanical strength and durability.

Key Properties of BOPP Film

• High mechanical strength: excellent tensile and tear resistance
  
• Smooth and glossy surface, high transparency, easy to print
  
• Good moisture resistance, suitable for dry food packaging
  
• Non-toxic and more environmentally friendly compared to many other plastics
  
• Excellent heat-sealability, suitable for high-speed packaging lines
  

Common Applications

• Snack, candy, and noodle packaging
  
• Laminated films (BOPP/CPP, BOPP/PET…)
  
• Labels (stickers, water bottle labels)
  
• Dry food packaging bags
  
• Light vacuum packaging
  
• High-speed automatic packaging lines
  

2. Challenges in BOPP Film Production

BOPP manufacturers face several challenges:

• Rising raw material costs, especially PP resin
  
• High surface quality and mechanical property requirements
  
• Price pressure from customers
  
• Demand for thinner films while maintaining durability
  

To overcome these challenges, many manufacturers incorporate Filler Masterbatch (CaCO₃ + polymer carrier) to optimize cost while maintaining film quality.

3. Application of Filler Masterbatch in BOPP Film Production

Filler Masterbatch is made from ultra-fine CaCO₃ powder combined with a PP or PE carrier and additives to enhance dispersion. It acts as a functional and economic solution that reduces production costs while maintaining or improving certain BOPP film properties.

Key Benefits of Using Filler Masterbatch for BOPP Film

a. Reduce Raw Material Costs

• Can replace 5–15% of virgin PP depending on film type and technical requirements
  
• Optimizes cost per kilogram of finished product
  
• Increases competitiveness for manufacturers
  

b. Improved Film Rigidity and Stability

• CaCO₃ increases surface stiffness and improves machine performance
  
• Reduces shrinkage and deformation during biaxial stretching
  

c. Enhanced Printability & Opacity

• More uniform surface appearance and higher opacity
  
• Suitable for matte BOPP, label-grade BOPP, and packaging films that require controlled opacity
  

d. Improved Stretching Performance

• Stabilizes polymer flow
  
• Reduces bubbles, gels, and spots
  
• Ensures smoother, faster production with fewer defects
  

e. Environmentally Friendly

• Reduces the percentage of virgin PP in the product
  
• Lowers carbon footprint and supports ESG goals
  

4. How Mascom Global Enhances BOPP Film Performance

As a manufacturer with strong expertise in Filler Masterbatch and Additive Masterbatch, Mascom Global supplies materials that help BOPP film manufacturers improve quality, reduce production costs, and maintain consistency across large volumes.

Our calcium carbonate Filler Masterbatch ensures:

• Higher stiffness
• Improved heat resistance during lamination
• Better dimensional stability
• Reduced production cost
• Enhanced print surface quality

We offer various grades suitable for:

• BOPP lamination
• PP woven fabric
• Block bottom bag production

All products have stable whiteness, low moisture, and high dispersion performance.

5. How to Choose the Right Filler Masterbatch for BOPP Film

For consistent and stable quality, manufacturers should choose:

• Ultra-fine CaCO₃ size (1–2 microns)
  
• Excellent dispersion, no agglomeration
  
• Low moisture (<0.15%)
  
• Melt Flow Index compatible with PP resin
  
• Non-toxic and compliant with food-contact standards
  

Mascom is one of Vietnam’s leading Filler Masterbatch manufacturers, offering specialized grades for:

• BOPP film
  
• CPP film
  
• PE film / blown film
  
• PP woven applications
  

6. Contact Mascom for Quotation & Technical Support

Mascom Global provides high-quality Filler Masterbatch for all BOPP film applications, ensuring:

• Competitive pricing
  
• Stable and consistent quality
  
• Free samples
  
• Continuous technical support during production
  

Mascom has operated strategically and based on long-term goals, with the position of the leading masterbatch and compound manufacturer in Vietnam, providing effective solutions to working in partnership, ensuring a solid foundation for cooperation. We are getting closer to the goal of being the Vietnam’s top one manufacturers, exported to over 70 countries worldwide, making a strong mark on the global masterbatch and compound export map.

🌐 Website: mascomglobal.com

Mascom Global – Real Value Commitment
Optimizing cost – Enhancing quality – Supporting BOPP manufacturers in Vietnam and across Southeast Asia.